Lean Horizons Consulting

Manufacturing leaders understand the critical role of and approach to inventory management and resource planning can make or break a company’s operational efficiency. For decades, Material Requirements Planning (MRP) systems have dominated this space, promising...

In manufacturing, Lean productivity metrics often overshadow more meaningful measures of operational excellence. But what does this mean? While productivity remains important, industry leaders at Lean Horizons Consulting argue that this narrow focus often misses...

When Taiichi Ohno and his team of engineers developed the Toyota Production System (TPS), they built a precision machine where every component worked in perfect harmony. Today, that finely-tuned system has been dismantled and reassembled countless times, with each new...

Performance metrics can act as silent saboteurs within manufacturing operations, systematically destroying value while appearing to drive improvement. What begins as well-intentioned measurement often evolves into a complex web of competing indicators, misaligned...

The 7 Flows of Manufacturing are critical components of advanced Lean thinking, yet many manufacturers overlook their transformative potential. This comprehensive methodology offers a fresh perspective on production processes, challenging traditional views of...

Many organizations find themselves at a crossroads in the ongoing pursuit of operational excellence. Despite implementing Lean tools and methodologies, they struggle to achieve the transformative results they envision. What distinguishes truly successful Lean...

Lean culture represents a fundamental shift in how organizations think, operate, and improve. At its core, it's about creating an environment where every employee is engaged in identifying and eliminating waste, continuously improving processes, and delivering maximum...

Once a symbol of industrial efficiency, the assembly line is undergoing a quiet revolution: mixed-model production. Mixed-model production, an evolution of Lean manufacturing principles, redefines what's possible on the factory floor. By seamlessly integrating variety...

In our recent episode of Lean 911, Lean Horizons Consulting CEO and founder Mark DeLuzio shared his insights on the dangers of destructive leadership in Lean culture. Drawing from his extensive experience, Mark highlighted the pitfalls that derail Lean transformations...

Organizations constantly search for ways to streamline operations, enhance efficiency, and drive continuous improvement in today's ever-evolving business landscape. At the heart of this pursuit lies the Lean mindset – a fundamental shift in thinking that challenges...